Airopower Systems

A PVC Coupler Making Machine is industrial equipment that produces couplers — short pipe fittings used to join two PVC pipes together. These machines typically heat and shape PVC material into accurate connector lengths and diameters. They may be manual, semi-automatic, or automatic depending on capacity and controls......

Airopower systems make Semi Automatic fully pneumatically operated Offline PVC Pipe end belling Machine from 50mm to 160mm for S.W.R /RRC/RRJ system (rubber ‘O’ ring) Type belling by Air blowing mandrel & external moulds in One Piece water cooled Mould base. One heavy duty Insulated Infrared ID & OD heaters heating system (Internal Stainless Steel & external Steel powder coated), with S.S. watercooled jacket for  heating length adjustments, manual pipe rotational systems with guide rollers

Machine Includes Pneumatic Air booster pump + reservoir, FRL and one Pipe supporting stand with Guide rollers.

owerful pneumatic locking and pipe compression which also improves socket groove quality and consistency during socket forming process in SWR type socketing

      Airopower systems make Semi Automatic fully pneumatically operated Offline PVC Pipe end belling Machine from 50mm to 160mm for S.W.R /RRC/RRJ system (rubber ‘O’ ring) Type belling by Air blowing mandrel & external moulds in One Piece water cooled Mould base. Two Nos. Internal external pipe end contact type heating stations. Machine Includes Pneumatic Air booster pump + reservoir, FRL and one Pipe supporting stand with Guide rollers.

Powerful pneumatic locking and pipe compression which also improves socket groove quality and consistency during socket forming process in SWR type socketing 

Special Features:

 

1.    New Design special Heavy duty pneumatic cylinders, Complete Pneumatic operations.

2.    High Quality pneumatic Valves.

3.    Air Pressure accumulator with pressure gauges

4.    Digital Automatic controlled panel with safety features

5.    Quick & Easy die changing.

6.    Very good efficiency.

7.    Automatic Inbuilt water circulation cooling system with mould base.

8.    High quality Stainless steel dies & Texturing of company logo and pipe size. 

9.    High Temperature Silicon Rubber U-Seal sealing rings on dies.

10.  Single Phase power supply of 15 AMP. Very Low Power Consumption.

11.  Maintenance free design.

            PVC Pipe 90° degree bend forming machine from 40mm to 110mm OD Pip pieces. Airopower make pneumatically operated PVC pipe cut pieces 90° degree forming machine suitable from 40mm to 110mm both side socketed pipe pieces.                   Powerful Pneumatically operated expandable rubber plug to block pipe end and 90° degree water cooled bend forming moulds for quick production, Forming and cooling fully synchronized              operation with digital control panel for heating and forming completely wired and plumbed unit.

SWR Semi Automatic Offline PVC Pipe End Belling Machine from 40mm to 110mm S.W.R system (rubber ‘O’ ring) Type belling by fix Air blowing mandrel & external moulds in One Piece water cooled Mould base.

 One externally insulated Infrared Heating Chamber with four External & one Internal Heater fitted with Water cooled jacket to control socket length & pipe face burning. Machine Includes Pneumatic Air reservoir, FRL (Air preparation Unit) one Pipe supporting stand with Guide rollers.For smooth socket (sliding/ Solvent) type by internal watercooled mandrel with external moulds clamps and external air pressure forming.New powerful pipe ejection system which also improves socket groove quality and consistency during socket forming process. 

Water Connection:  14⁰C to 18⁰C filter water @ 2kg/cm² at Inlet ½ BSP, Outlet free to discharge ½” BSP.
Compressed Air : 8 – 10kg/cm2 filter & moisture free air direct line from compressor½” BSP.
Machine’s Weight  : 480kgs approximate with 110mm tooling set & pipe supporting stand.

Control Panel:   Electrical control panel with digital display of cooling (forming) Programmer, temperature controller, cycle   counters & other necessary Indications.        

Tooling Sets (Dies) :  1. Blowing Punch (Mandrel):
EN8 materials with hard chrome plating 4 parts assembly punch Ring, Blow Punch, and Silicon U                Seal & Punch Guide.      2. Stainless Steel material & companies monogram, Pipe size engraved on it (Aluminum casted moulds Optional) each size of tooling set consist of 2 Nos. of ID & OD constant type hard chrome plated heating cavities with Stainless Steel brass band heaters.                       

Pipe Supports:Machine consist of Pipe supports sliding & manual rotational Guide rollers. One M.S Angles fabricated stand provided with Sliding guide rollers & manual rotational guide Rollers.

Connection :    Machine required only Air, water connection as per specifications die fitting with heater connection as per pipe size fully wired & plumbed machine unit with protection relays & F.R.L Unit.